高效加工用多功能铣刀
高强度、立装型铣刀上市
高负荷加工、斜面加工均可实现
TOUGH & MULTI
刚性极高、功能极多。
精心的设计，
改变立装型铣刀现状。
About TOUGH
追求立装刀片特有的强韧性。
About MULTI
解决多功能型铣刀相关课题。
可对应多种加工形态
Inserts
立装切削进步的4刃角型刀片。
适用于各种工件材料的刀片材料
MP6100/MP7100/MP9100 系列
TOUGH-Σ Technology
各种优异涂层、技术集大成（Σ），实现强韧（TOUGH）性。
铸铁加工用CVD涂层MC5020
MC5020是铸铁铣削加工用 第一推荐材料。
具备优异的耐磨损性，同时可抑制球墨铸铁加工时易发生的热龟裂、崩刃，实现长寿命。
断屑槽系列
新追加低切削阻力型断屑槽
使用实例
About TOUGH
Pursuing the tough machining characteristic of tangential blade inserts.
By arranging the inserts tangentially, high holder rigidity is secured. Also, because the part subjected to the highest loads during machining is larger (S1>S2), it has great fracture resistance and can be used without worry for high efficiency machining.
The wide seating surfaces provided allow the insert to clamp on more firmly. Suppresses deviation of the insert caused by vibrations during machining.
Comments from developersDurability born through repeated destructive tests.In order to improve durability, we began development by first applying a load to the cutter until it broke. After analyzing the reasons it broke, we produced an improved version then broke that as well. We repeated this process until we were satisfied with the results. As a result of this pursuit of durability through thorough destructive tests, we were able to come up with a cutter that is ideal for unmanned operation and high efficiency machining. |
About MULTI
Solving problems as a multi-functional cutter.
Comments from developersThrough trial and error, we’ve solved industry problems.The surface-to-surface balance of the insert is what allows the multi-functionality of ramping to be achieved, while maintaining the good chip ejection and the cutting performance inherent to tangential blade cutters. Most tangential blade cutters must be changed out with dedicated inserts for ramping. We made it a priority to unify these two styles of inserts, so as to avoid the trouble of managing two sets of inserts, and prevent installation mistakes.By focusing on the surface design of these new inserts, and through repeated trial and error, we were able to resolve one of the major issues in the industry. |
Different types of milling cover a wide variety of situations.
1. Shoulder Milling 2. Ramping 3. Pocket Milling 4.3-D Profile Milling
5. Slot Milling 6. Helical Milling 7. Face Milling
Inserts
Double-sided insert that has revolutionized tangential blade machining.
Comments from developersAn insert shape that was possible to design, but difficult to commercialize.The shape of the insert makes it tough while still enabling multi-cutting. It has been extremely difficult to move from the prototype, to maintaining a stable shape as a product. It is not an exaggeration to call this product, which has finally been commercialized through repeated improvements, the jewel of Mitsubishi Materials technology. |
High Wall Surface Accuracy
Large R-blades Achieve a Good Finish Surface
Insert Grades for a Wide Range of Materials
MP6100/MP7100/MP9100 Series
TOUGH-Σ Technology
A fusion of the separate coating technologies; PVD and multi-layering provides extra toughness.
CVD Coating MC5020
First recommendation for cast iron milling.
MC5020 has excellent wear resistance and also controls thermal cracking and chipping that are common when machining ductile cast iron.
Black Super-smooth Coating
Black super-smooth coating prevents abnormal damage such as weld chipping.
Chip Breaker System
Application Examples
The examples shown are actual applications and can differ from the recommended cutting conditions.
日本
美国
墨西哥
巴西
EU
英国
德国
西班牙
法国
意大利
波兰
土耳其
中国
South East Asia, Oceania, South Africa
印度
